Beige air-beam shelter with two windows and a green entrance awning on a green workshop floor

Inflatable Tent Manufacturing

How ASEN Develops and Produces Inflatable Tents

From product requirements and sample development to production, final inspection and export packing, each order follows a clear process.

Project reviewApplication, destination and quantity discussed first
Sample developmentDimensions, materials and custom details confirmed
ProductionOrder details follow the approved sample
Inspection and packingComplete set checked before shipment

Inside the workshop

See the fabric stock behind every build.

This workshop photograph shows coated and technical fabric rolls stored by colour and finish before cutting. For capacity, inspection records and lead time, ask us to confirm the details for your selected product and quantity.

Shelves of coloured coated fabric rolls and folded fabric sections in a tent workshop
Coated fabric stockRolls of coated fabric in several colours, stored ahead of cutting and sewing.
  1. 01

    Fabric stock

    Rolls of coated and technical fabric are stored on shelves ready for cutting.

  2. 02

    Colour and finish range

    Different colours and fabric finishes are held in the same stock area.

  3. 03

    Offcuts and trims

    Folded sections and smaller rolls sit beside full-width rolls.

  4. 04

    Workshop context

    Shelving, stock handling space and the workshop wall are visible in the same photograph.

Inflatable shelter workshop

See an air-beam shelter at the assembly stage.

The photo shows an inflated air-beam frame with fabric wall panels in the workshop. For your project, compare the proposed beam layout, wall connections and openings with the drawing and approved sample.

Inflated air-beam shelter frame with fabric wall panels inside a tent workshop
Air-beam shelter assemblyInflated structural beams and fitted wall panels visible in the workshop.
  1. 01

    Beam and wall layout

    Air-beam arches and fabric panels are visible around the shelter structure.

  2. 02

    Questions for your specification

    Confirm the connection method, entrances, valves and anchoring details for the configuration you intend to purchase.

Production areas

Follow the tent body from panel cutting to packed-goods storage.

These first-party workshop views show fabric cutting, air-beam frame detail, sewing equipment and packed-goods storage. They illustrate factory capability; the exact production route for a proposed shelter is confirmed against its approved specification.

Large dark tent fabric panel laid across a digital cutting table in the factory
01
Tent Fabric Panel CuttingTent fabric laid across a digital cutting table before the sewn components are assembled.
Close view of a dark air-beam top tube and fabric panel edge under a steel workshop roof
02
Air-Beam Top Tube and Panel EdgeThe top air-beam tube and panel edge of a shelter frame, shown before the final inspection.
Wrapped product bundles arranged in a warehouse storage area
03
Packed-Goods StorageWrapped bundles with visible package markings in a storage area.
Industrial sewing machine used for tent textile production
04
Industrial Sewing EquipmentA close view of an industrial sewing machine at a workshop station.

Workshop video

Watch coated tent material being joined in the workshop.

See our team guide coated tent material through heat-assisted joining equipment. For a shelter order, we confirm the material, joining method and inspection points against the agreed specification.

Coated material joiningA close view of material being fed through joining equipment by workshop staff.
  1. 01

    Visible operation

    Staff guide coated material through a joining station.

  2. 02

    For your order

    Ask us to confirm the material, joining method and inspection points for your proposed inflatable shelter system.

Factory review

Verify the production route for your own order.

Send us the product type, estimated quantity and the factory information your team needs. We will confirm what can be reviewed before sampling or order placement.

Request a factory review

Current-production photos

Ask whether recent photos can be shared for a comparable product or production stage.

Live workshop review

Arrange a video call to review the relevant work area and discuss your product requirements.

Order-stage records

Confirm the sample, inspection, packing and shipment records required for your purchase.

Our production process

Seven steps from enquiry to shipment

The exact details depend on the product, market and order. Our team confirms the required steps with you before production.

  1. 01

    Project requirements

    We review the application, dimensions, quantity, destination, standards and target delivery date.

    If you are comparing manufacturers, use our supplier selection checklist to align the proposed structure, sample plan, inspection evidence and packing scope before requesting quotations.

  2. 02

    Structure planning

    The air-beam layout, doors, windows, connections, reinforcement and equipment openings are defined.

    For the product configuration path, review our inflatable shelter systems and use the air-beam structure checklist to prepare model-specific questions before requesting drawings or records.

  3. 03

    Material selection

    Tent fabric, ground layer, air-beam components, valves and accessories are selected for the project.

  4. 04

    Sample development

    The sample is checked for dimensions, configuration, branding, supplied accessories and packing.

  5. 05

    Production

    Production follows the approved sample and written specification, with changes confirmed before implementation.

  6. 06

    Final inspection

    Visual, dimensional, inflation, accessory and marking checks are completed before packing.

  7. 07

    Packing and shipment

    The complete set, labels, packing list and required shipping documents are prepared for the order.

Custom manufacturing options

What we can configure for your product

Review the structure, tent body, custom features and export packing as part of one complete product quotation. See how these decisions move through our OEM shelter development process.

01

Shelter structure

Air-beam geometry, inflation points, connection method, anchoring interfaces and repair approach.

02

Tent shell

Panels, openings, ground layer, closures, reinforcement zones, liners and removable components.

03

Project configuration

Branding, colour, internal layout, partitions, utility pass-throughs, accessories and spare parts.

04

Export package

Carry or transport format, labels, instructions, complete-set list, carton or bundle marks and shipping data.

Order documentation

Keep the key product details clear at every stage.

Tell us which drawings, sample records, inspection details, packing lists and shipping documents your team needs.

01Sample preparation

Project requirements, drawings and proposed material or component list

02Production confirmation

Approved sample, confirmed changes, branding files and packing direction

03Pre-shipment inspection

Inspection results, complete-set check and agreed product details

04Shipment handover

Packing list, shipping marks, quantities and buyer-requested documents

Project review

Discuss your product, custom options and order requirements with our team.

Share the application, target size, quantity, destination, required standards and timeline. Our team will review the scope before recommending a structure or quotation route.

WhatsApp